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Pre-Engineered Firerated Composite Wall Panel Customized Size Based on Structure Drawing

Custom Pre-Engineered Fire-Rated Composite Wall Panel

 

This is a customizable, pre-engineered Modular Integrated Wall Panel (MIWP) solution. Each panel is fabricated to precise dimensions based on your project’s structural drawings. It integrates a galvanized steel stud frame, non-combustible rock wool insulation, and fire-resistant Type X gypsum board facings into a single, high-performance unit. The system delivers certified fire resistance, acoustic control, and rapid dry installation, all tailored to your specific layout and requirements.

Steel-Framed Fire-Resistant Modular Integrated Wall Panel (MIWP)

 

This is a high-performance, steel-framed Modular Integrated Wall Panel engineered for projects demanding superior fire resistance, acoustic isolation, and structural stability. It is a fully prefabricated, all-in-one wall system, delivered to site ready for rapid assembly.

Core Components & Material Specifications:

1. System Profile: Available in two standard depths: 89mm and 140mm, providing flexibility to meet varying requirements for insulation value, acoustic performance, and service integration.

2. Structural Frame:The core framework consists of Galvanized Steel Studs and Tracks. This provides a robust, dimensionally stable, non-combustible, and corrosion-resistant skeleton for the panel.

3. Insulation Core:Filled with Non-combustible Rock Wool (Stone Wool) Batts. This material offers exceptional fire resistance (with high melting points), excellent thermal insulation, and superior sound absorption properties.

4. Facing Layers:The standard interior and exterior faces are clad with Fire-Resistant (Type X) Gypsum Board, applied in double layers. This configuration significantly enhances the panel’s fire rating, impact resistance, and overall rigidity.

5. Assembly Fasteners: All components are securely integrated in the factory using Self-tapping Steel Screws, ensuring a solid, durable, and rattle-free construction.

 

Key Advantages:

 

Exceptional Fire Safety: The combination of non-combustible steel framing, rock wool, and Type X gypsum board achieves high fire-resistance ratings (e.g., 1-2 hours or more), making it ideal for compartmentalization and life safety.

Superior Acoustics: The dense rock wool core and multi-layer mass effectively reduce sound transmission, providing excellent noise control between rooms or units.

Strength & Durability: The steel structure offers high load-bearing capacity, resistance to warping, and long-term dimensional integrity.

Moisture & Mold Resistance: Gypsum board facings and inorganic rock wool resist moisture absorption and inhibit mold growth, contributing to healthy indoor air quality.

Dry Construction: As a fully finished modular component, it enables swift on-site installation, drastically reducing construction time, labor, and site waste.

Typical Applications: This panel is perfectly suited for fire-rated partitions in commercial buildings,  party walls in multi-family residential units (apartments, hotels), hospital corridors and rooms, educational facilities, and any application where fire safety, soundproofing, and speed of construction are paramount.

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